U.S. ports racing to get ready for bigger ships

SAVANNAH, Ga. -- It's just before noon on a recent weekday, and the nation's fastest-growing container shipping port is bustling with activity.

Massive, 10-story-high cranes, each shaped like an upside down "U," lift tractor-trailer-size containers onto and off cargo ships at dockside. A station checking for radioactivity in containers leaving the port clicks right along, while a non-stop stream of trucks enters and leaves the 1,200-acre facility.

The freight moving through here touches the lives of people in 15 states, some 44% of the nation's population.

Even more critically, as the USA seeks to double exports in the next five years, this is one of the nation's few major ports with a higher percentage of exports than imports.

Those exports — such as kaolin clay from Sandersville, Ga.; poultry from around the region; grain from the Midwest; automobiles from Southeast plants, and chemicals from around the nation — accounted for nearly one-eighth of the USA's containerized exports in 2010.

Now, this port — like others along the U.S. Atlantic Coast — is at a critical crossroads. Their fate is tied to the first major expansion of the Panama Canal in its nearly 100-year history. When that project is completed in 2014, the canal's larger locks will be able to accommodate cargo ships with three times the current capacity. Those larger vessels, known as "post-Panamax" ships, will be calling at ports here and elsewhere on the East Coast.

The problem: The port in Norfolk, Va., is the only one on the East Coast that has a channel deep enough to accommodate the larger vessels.

As a result, other ports along the Atlantic Ocean are scrambling to dredge deeper channels so they can handle the bigger ships. "Other countries throughout the world are looking at what is necessary in terms of their own (shipping) infrastructure to be competitive in world trade," says Kurt Nagle, president and CEO of the American Association of Port Authorities. "It's something the U.S. really needs to be doing. The general concern is the U.S. is behind the curve and really at the stage of needing to play catch-up."

Officials say the Panama Canal expansion will mean some ships that previously had to deliver their freight to the generally deeper ports of the West Coast, where goods are moved mainly by rail across the nation, will be able to deliver goods more efficiently via all-water routes directly to East Coast ports. Officials such as Page Siplon, executive director of Georgia's Center of Innovation for Logistics, say there could be a 25% to 30% shift in freight shipping.

A long-sought Port of Savannah channel-deepening project would result in 15% to 20% cheaper shipping costs, says Chris Cummiskey, Georgia's commissioner of economic development.

Consumers across the Southeast could see a direct impact from the project.

"Exporters will have lower costs of getting their goods to the world," says Billy Birdwell, a spokesman for the Army Corps of Engineers, which will deepen Savannah's port channel once it's approved. "Therefore, they are saving money, able to hire more people, able to do more work. Goods coming in will cost less to ship in, which will ultimately be passed on to consumers."

Ambitions to expand

In his 2010 State of the Union address, President Obama announced the goal of doubling the nation's exports in the next five years. The nation cannot meet that goal — or compete successfully in an increasingly global economy — without modern ports capable of handling the biggest ships.

"Trade is going to grow significantly, and we need to be able to have the infrastructure to accommodate it," Nagle says. "To be able to do that, we really need an infrastructure to enable us to trade our goods, our coal, our grain."

Officials here say their port is a critical component in those efforts.

Most of the Port of Savannah's business, 84%, is truck-size containers, which are used to ship products and goods around the world. It's the second-busiest container port in the nation for the export of U.S. goods, behind only Los Angeles; it's one of the only major ports in the nation that exports more goods than it imports — 52.2% to 47.8% last year.

Officials here boast that 8.6% of all containerized goods that move in or out of the USA come through here; the port handles 12.4% of all containerized exports.

Savannah's port is a vital cog in Georgia's economy, second only to Atlanta's Hartsfield-Jackson International Airport as an economic driver. It's responsible for 7% of the state's total employment, sustaining nearly 300,000 full- and part-time jobs, directly and indirectly. It also generates $61.7 billion in annual sales, worth $2.6 billion in state and local taxes.

But the port's role in the regional and national economy is even more vital, says executive director Curtis Foltz.

"Well over 95% of the cargo that moves through this port doesn't come from Savannah and isn't destined for Savannah," he says. "Ports are conduits. We're shipping to and from central Florida, Texas, the lower Midwest, the Middle Tennessee Valley, North Carolina. Our port serves almost 45% of the U.S. population. The economic development and prosperity doesn't stop at the state border."

Now, the state is rushing headlong to ensure it holds onto that development and prosperity, trying to complete the harbor deepening as close as possible to 2014.

Marooned at low tide

Savannah's channel is just 42 feet deep, making it one of the shallowest major ports on the East Coast. Officials here say that some vessels already have to wait for high tide before they can traverse the channel — an expensive undertaking.

"We're already seeing exports being left on the docks because there is not sufficient water capacity to get those export containers onto the vessels," says port spokesman Robert Morris. "Close to 80% of the vessels are restrained by tide. Those vessels having to sit in a port or out at sea causes costs to rise."

The channel-deepening is especially important for exports, officials say, because goods exported through Savannah are typically much heavier: forest products, kaolin clay, poultry, grain and automobiles, for instance. Imported goods tend to be lighter items such as socks, clothing, transistor radios and iPods.

The Port of Savannah formally asked the federal government to consider studying a deepening of the harbor in 1996. Congress authorized a federally funded study in 1999, and began multiple rounds of environmental, cost-benefit and engineering studies, coupled with multiple rounds of public comment.

A long process

It typically takes about 10 years from the beginning of the study phase to a decision on such projects — essentially, approval from four federal agencies, the secretaries of Commerce, Interior and the Army, and the administrator of the Environmental Protection Agency, to begin construction. Some frustrated officials here gripe that this is one of the longest-studied federal projects in history.

"It should have already been done," Foltz says. "Failing that, it has to be done as quickly as possible, or commerce in the U.S. is going to suffer. There's no doubt, it's got to get done."

No one seems sure when that might happen, though.

Funding for the $569 million Savannah Harbor Expansion Project is required to be split, about one-third from the state, two-thirds from the federal government. Georgia already has allocated most of its share; the state also has completed upgrades to several roads that link the port and nearby interstate highways.

But officials here were disappointed when President Obama's proposed budget for fiscal year 2012 included just $600,000 for the project, for pre-construction engineering and design but no money for construction.

The Corps of Engineers' Birdwell says the project now faces another delay. "We had anticipated that the … decision would be made midyear 2012," he says. "However, we recently undertook additional analysis that may delay the final decision."

A boon to consumers

The Corps of Engineers projects that the Savannah port expansion will generate an annual net benefit of $116 million to $125 million for the state and those who use the port, Birdwell says.

One of the nation's largest importers, Home Depot, imports about 20% of its goods through Savannah, says Mark Holifield, supply chain senior vice president. "The deepening of the ports creates efficiency and lowers the cost of doing business," he says. "We don't just try to save money to raise our margins. We try to save money at the Home Depot so we can pass the savings on to our customers. We typically roll cost savings into prices."

AJC International, a major exporter of beef, pork and poultry, exports 100 container loads of poultry through Savannah each week, says Eric Joiner, vice chairman and co-founder.

He compares the harbor expansion project with a major airport lengthening a runway to handle new, larger passenger jets.

"It becomes an economic issue and a service issue," he says. "The steamship companies are going to go to those ports that can accommodate their ships. This will keep us very competitive."